Controls and Indicators

Main Operator Panel (MOP)

The Controls and Indicators for the Main Operator Panel (MOP) are as follows.

Item	Description	Function
A	Operator Emergency Stop (E-Stop), Work, and Home buttons	Allows for personnel to immediately stop all machine motion, actuate the equipment and moving it to the Work Position or allows for personnel to return the equipment to the Home Position.
B	Operator E-Stop Reset, Enable Power, Start Auto, and Mode Selector Switch	Allows for personnel to reset the safety circuit after pressing an E-Stop, start the equipment in Automatic Mode, informs personnel that enabling power is provided to the machine, and allows for personnel to place the system in either Automatic Mode or Manual Mode.
C	MOP Display	The MOP Display provides the accessible screens for the 2V02 Underbody Structure Cell. From these screens, personnel can make adjustments, reset a fault, or perform manual functions.

Secondary Operator Panel (SOP)

The Zone Controlling Secondary Operaotr Panel (SOP) panel allows for personnel to control, adjust, or view the status of the equipment within one of the four zones in the 2V02 Underbody Structure cell. The Zone Controlling SOP panel features a SIEMENS Simatic touch screen display, as well as three buttons to place zone zone’s equipment into the work position (green button), zone’s equipment to the home position (yellow button), or initiate automatic mode (white illuminated button).

Item	Description	Function
A	Display	Touchscreen interface and displays available SOP screens for controlling and viewing the status of the zone’s equipment.
B	Work Button	Green button that sends the zone’s equipment into the Work position.
C	Home Button	Yellow button that returns the zone’s equipment into the Home position.
D	Start Auto Button	White illuminated button that initiates the zone’s equipment into automatic mode of operation.
E	Emergency Stop Button	Stops all machine motion when pressed.

Operator Display Panel (OD)

The Operator Display (OD) Panel is a Siemens Touch Screen interface that allows for the system operator to control and monitor the status and conditions of the equipment.

Item	Description	Function
A	Operator Display	Touch Screen display that allows for personnel to view and monitor the station equipment.

Operator Stack Light

The Operator Stack Light is used to signal and inform the operator of the current status of the 2V02 Underbody Structure Cell. The Controls and Indicators for the Operator Stack Light are as follows.

Item	Description	Function
A	Alarm Horn	Alerts personnel that the system is starting in Automatic Mode of operation.
B	Red Lens	Illuminates red when a fault has occurred with the 2V02 Underbody Structure Cell.
C	Yellow Lens	Informs personnel that a warning has occurred with the 2V02 Underbody Structure Cell.
D	Green Lens	Informs personnel that the 2V02 Underbody Structure Cell is running in Automatic Mode of Operation.
E	Blue Lens	Informs personnel that a model change has occurred.

Operator Run Bar

The Controls and Indicators for the Operator Run Bar are as follows.

Item	Description	Function
A	Emergency Stop (E-Stop) Button	Stops all machine motion regardless of position in sequence when pressed.
B	Cycle Start Button	Optical touch button that allows for the operator to begin the sequence in Automatic Mode of Operation.

ABB Weld Controller

The Controls and Indicators for the ABB Weld Controller are as follows.

Item	Description	Function
A	Disconnect Switch	Supplies and removes power to the applicable weld gun.

ABB IRC5 Robot Controller Control Panel

Item	Description	Function
A	Main Power Selector Switch	This is a Selector switch that controls the main power on or main power Off. The switch has provisions for placing a padlock to lockout device when in the Off position.
B	Emergency Stop (E-Stop) - Optional	If exists, press to immediately stop machine motion. If pressed, turn to release in the direction of the arrows.
C	Motors On - Optional	Illuminates when power to the servo motors are switched on and ready for program execution. Fast Flashing Light - The motors have been switched on, but the robot is not calibrated, or the revolution counters are not updated. Slow Flashing Light - One of the protective space stops is active, and the motors have been switched Off.
D	Mode Select Key Switch - Optional	2-position Mode key switch to select Automatic or Manual. Set for Automatic mode for running production. Set to Manual mode for programming and setup - max. Speed is 250mm's / second (600 inches / minute).
E	Safety Chain LEDs	Displays status and errors on the safety chain.
F	USB Connector - Optional	Optional port used to connect an external USB device to the controller.
G	Service PC Connection	Used to connect a computer to the controller.
H	FlexPendant Connector	FlexPendant Socket Connector. The connector must be in manual mode to use. If the system is not shut down when disconnecting the FlexPendant, it will go into an emergency stop state.
I	Duty Time Counter - Optional	Optional counter that keeps running time of hours of use.
J	Service Outlet	115/230V 200W Service Power Outlet.

ABB Robot FlexPendant

The Controls and Indicators for the ABB Robot FlexPendant are as follows.

Item	Description	Function
A-D	Programmable Keys	Four (4) user-defined keys that can be configured to set or reset an output (for example open/close gripper) or to activate a system input.
E	Select Mechanical Unit	Select the mechanical unit.
F	Toggle Motion Mode	Toggle between Re-Orient or Linear Motion Mode.
G	Toggle Motion Mode	Select Axis 1-3 or Axis 4-6.
H	Toggle Increments	Toggle the size of increments.
I	Step Backward Button	This causes the program to execute one instruction backward as the button is pressed.
J	Start Button	Start the program execution
K	Step Forward Button	This causes the program to execute one instruction forward as the button is pressed.
L	Stop Button	Stops the program execution when the button is pressed.

ABB Robot FlexPendant Buttons

Safety Gate Switch

The Controls and Indicators for the Safety Gate Switch are as follows.

Item	Description	Function
A	Request to Enter	Allows for personnel to request access into the cell. When the button is pressed, the current machine cycle will finish. After the cycle is finished, the safety gate will unlock, allowing for personnel to open the gate and enter the cell.
B	Gate Reset	Resets and locks the safety gate.
C	Emergency Stop (E-Stop) Button	The E-Stop button will interrupt machine motion in case of an emergency. The activation of the E-Stop will bring the cell to an immediate stop, irrespective of the position in the sequence.