Cell Power Down

Cell Power Down Notation

The following procedure covers the power down procedure regarding the 2V10 Bodyside RH Cell. This procedure assumes that the 2V10 Bodyside RH Cell is currently cycling in Automatic mode of operation.

Allow only personnel with appropriate training and experience to operate or service the equipment. The use or untrained or inexperienced personnel to operate or service the equipment can result in injury, including death, to themselves and others, and/or damage to the equipment.

Step 1: Main Operator Panel (MOP)

  • Place the two-position selector switch into the "MAN" position.
MOP with Control Panel

Step 2: Main Operator Panel (MOP) - Cycle Stop

  • From the MOP Panel, press the "Menu" button. This will redirect users to the Operating Mode Screen.
  • From the Operating Mode Screen, press the "Cycle Stop" function button. The equipment within the cell will finish its current cycle and all station equipment will return to the Home position.
Menu Button in Navigation Bar
Operating Mode set to Cycle Hold

Step 3: Water System

  • Place the Plant Water In Ball Valve to the "CLOSED" position.
  • Place the To Header Ball Valve to the "CLOSED" position.
  • Place the From Header Ball Valve to the "CLOSED" position.
  • Place the Plant Water Out Ball Valve to the "CLOSED" position.
  • On each ABB Weld Controller, place the To Header and From Header Ball Valves to the "CLOSED" position.
Main Water Ball Valves
ABB Weld Controller Water Ball Valves

Step 4: Ancillary Air

  • At the Station Level Air Distribution Panels (or Ancillary Air Panels) Place the Safety Lockout Valve to the "CLOSED" position.
    • On the pressure regulator or digital pressure switch, verify the incoming air is set to zero (0).
    • Ancillary air panels are located at many locations, including turntables, robots, and the ABB Drum Media Supply Systems.
Date Scribe Air Lockout
Robot Air Lockout

Step 5: Main Air Distribution Panel

  • At the Main Air Distribution Panel, rotate the safety lockout valve to the "CLOSED" position.
  • On the pressure regulator unit, verify there is a zero (0) reading on the pressure regulator unit.
Main Air Distribution Panel

Step 6: Tucker TE1500 Stud Controllers

  • At each TE1500 Stud Controller, place the rotary disconnect to the "OFF" position.
Tucker TE1500 Stud Controller Rotary Disconnect

Step 7: ABB Dual Drum Media Supply Systems and Controllers

  • At each ABB Media Supply System and Controller, ensure that controller is placed into the "OFF" position (turn to the middle) on the Key Switch.
  • Press the Emergency Stop (E-Stop)button.
ABB Dual Drum Media Supply System and Controller

Step 8: ABB Integrated Dispensing Connector (IDC)

  • At each IDC, place both of the Main rotary disconnect and Heat rotary disconnect in the "OFF" position.
ABB IDC Rotary Disconnects

Step 9: ABB Transformer Neutral Panel

  • At each ABB Transformer Neutral Panel, place the Main Switch rotary disconnect in the "OFF" position.
ABB Transformer Neutral Panel Rotary Disconnect

Step 10: Atlas Copco Sealer Controller

  • At each Atlas Copco Sealer Controller, place the Main Switch rotary disconnect in the "OFF" position.
Atlas Copco Sealer Controller Rotary Disconnect

Step 11: Siemens VFD Module

  • At each Siemens VFD Module, rotate the disconnect switch to the "OFF" position.
Siemens VFD Module

Step 12: ABB Weld Controller

  • At each ABB Weld Controller, rotate the disconnect switch to the "OFF" position.
ABB Weld Controller

Step 13: ABB IRC5 Robot Controller Single Cabinet

  • At each ABB IRC5 Robot Controller, rotate the Main Power Selector Switch to the "OFF" position.
ABB IRC5 Robot Controller Control Panel

Step 14: Power Distribution Panel

  • At each Power Distribution Panel (PDP) (PDP), place the Main Electrical Disconnect switch to the "OFF" position.
Main Electrical Disconnect Switch

Step 15: Power Distribution Panel (PDP) Uninterrupted Circuits (E2)

  • If control power needs to be shut off, open the Power Distribution Panel (PDP) door.
  • Rotate the uninterrupted power rotary switch to the "OFF" position.
PLC Lighting Rotary Disconnect Switch (E2)

Step 16: Pedestal Sealer Stand

  • At each Pedestal Sealer Stand, place the Oil Switch in the "OFF" position.
Pedestal Sealer Stand Oil Switch

Step 17: Brauer Systemtechnik Cap Changers

  • At each Brauer Systemtechnik Cap Changer, rotate the disconnect switch to the "OFF" position.
Brauer Systemtechnik Cap Changer Disconnect Switch

Step 18: ABB Tip Dresser

  • At each ABB Tip Dresser, place the rotary disconnect to the "OFF" position.
ABB Tip Dresser Disconnect Switch