Main Operator Display (MOP) Screens

The Main Operator Panel (MOP) Screen allows for personnel to perform a Light Test, perform a System Diagnostic Test, Clean the MOP Screen, Exit the MOP software, and change the language of the software.

The Operating Mode Screen allows for personnel to switch between the available operating modes The Operating modes include Automatic Mode, Automatic Step Mode, Manual Mode, Dry Run, Empty Out, and Cycle Stop.

Above the function buttons, there are status indicators that help assist personnel in identifying the status of the stations, Air Supply, Safety Conditions, if all robots are in the Home position, and if the zone is empty. This screen is accessed by pressing the "Menu" button in the Navigation Bar on any screen.

The Alarm Screen will display any current and active faults that have occurred with the 2V11 Bodyside Sub Cell. The Alarm Screen will also display the number, the date and time the fault occurred, the status of the fault, and a description to help inform the operator to locate and rectify the fault.

After the fault has been rectified, use the "Reset Alarm" button in the upper-left hand corner of the screen to clear the fault from the screen and reset the safety circuit. The cleared alarm will then appear in the Alarm Log Data Bank. Use the "Alarm Log" button in the upper-right hand corner of the screen to navigate to the Alarm Log Screen.

The Alarm Log Screen will display all of the alarms cleared from the Alarm Screen with the latest alarms listed at the top. Use the scroll bar on the left side of the screen to scroll either up or down to view the faults.

The Alarm log Screen will categorize the Alarms by Time and Date, Status, and Message.

The Geo Fixture Manual Screen allows for personnel to select the desired element of the fixture and manually actuate it by using the functions on the left side of the screen. In the center of the screen, each element that can be manually controlled has a white box that corresponds with the button on the left side of the screen.

Only one Geo Fixture Manual Screen will be shown here, the others used in the 2V11 Bodyside Sub Cell are similar.

The Turntable Manual Screen allows for personnel to manually control the turntable. On the right side of the screen, personnel can use the function buttons to index the turntable to the desired position. At the bottom of the screen, personnel can use the function buttons to jog the turntable clockwise, counterclockwise, or perform a fast jog.

In the center of the screen personnel are able to quickly identify which tool is at the Operator Side or Robot Side, if the drive is enabled, which position the tooling is currently in, if the table is currently rotating, and the specific fault or warning code.

To enable the functions on this screen, the 2V11 Bodyside Sub Cell MUST be placed into Manual Mode of operation.

The All Robots Screen allows for personnel to identify the status of each robot used in the 2V11 Bodyside Sub Cell. Using Robot Status function buttons, personnel will navigate to the specific Robot Status Screen.

At the bottom fo the screen, there are function buttons that allow personnel to send the robots to the Weld Gun Check Position, send all robots to the Tip Changer, send all robots to the Service Position, send all robots to the Tip Dressers, perform test on the Weld Guns, and send the robots to the Tool Center Point (TCP) Check position.

The General Robot Status Screen displays detailed status information regarding the selected robot.

From this screen, personnel can view the status of the interlocks, overall status of the robot, signals from the robot, signals to the robot, and digital signals to the robot.

In the top left corner of the screen, there are four (4) help function buttons that will navigate personnel to the associated page.

The Manual Robot Screen displays various function buttons to manually control the robots within the 2V11 Bodyside Sub Cell.

From this screen, personnel can navigate to the specific Robot Status Screen for each individual robot, send the robot to the Weld Gun Check Position, send the robot to the Tip Changer, send the robot to the the Service Position with the Current Tool, send the robot to the Tip Dresser, perform a test of the Weld Gun, and send the robot to the Tool Center Point (TCP) Check position, as well as perform a Validation Service.

The Part Tracking Screen allows for personnel to view the current position of each model being processed through the 2V11 Bodyside Sub Cell. In the center of the screen, the system layout displays the Geo Fixture or Tool at the load position. On the right side of the screen, there are function buttons that will navigate users to the Detailed Part Tracking page, displaying the ID Number, Serial Number, Operation Code, Destination, Part Present Sensors, and other detailed information.

The Sequence of Operations Screen displays the current and active step for the selected piece of equipment. On the right side of the screen, personnel can use the function buttons and view the Sequence Help Page. At the bottom of the screen, there is a "Reset Sequence" button that will cancel the current operations and return the equipment to the Home position.