Controls and Indicators
Main Operator Panel (MOP)
The Controls and Indicators for the Main Operator Panel (MOP) are as follows.
| Item | Description | Function |
|---|---|---|
| A | Operator Emergency Stop (E-Stop), Work, and Home Buttons | Allows for personnel to immediately stop all machine motion, actuate the equipment and moving it to the Work Position, or allows for personnel to return the equipment to the Home Position. |
| B | Operator E-Stop Reset, Enable Power, Start Auto, and Mode Selector Switch | Allows for personnel to reset the safety circuit after pressing an E-Stop, start the equipment in Automatic Mode, informs personnel that enabling power is provided to the machine, and allows for personnel to place the system in either Automatic Mode or Manual Mode. |
| C | MOP Display | The MOP Display provides the accessible screens for the 2V13 Sub Floor Cross Member Cell. From these screens, personnel can make adjustments, reset a fault, or perform manual functions. |
Operator Display Panel (OD)
The Operator Display (OD) Panel is a Siemens Touch Screen interface that allows for the system operator to control and monitor the status and conditions of the equipment.
| Item | Description | Function |
|---|---|---|
| A | Operator Display | Touch Screen display that allows for personnel to view and monitor the station equipment. |
Operator Stack Light
The Operator Stack Light is used to signal and inform the operator of the current status of the 2V13 Sub Floor Cross Member Cell. The Controls and Indicators for the Operator Stack Light are as follows.
| Item | Description | Function |
|---|---|---|
| A | Alarm Horn | Alerts personnel that the system is starting in Automatic Mode of operation. |
| B | Red Lens | Illuminates red when a fault has occurred with the 2V13 Sub Floor Cross Member Cell. |
| C | Yellow Lens | Informs personnel that a warning has occurred with the 2V13 Sub Floor Cross Member Cell. |
| D | Green Lens | Informs personnel that the 2V13 Sub Floor Cross Member Cell is running in Automatic Mode of Operation. |
| E | Blue Lens | Informs personnel that a model change has occurred. |
Operator Run Bar
The Controls and Indicators for the Operator Run Bar are as follows.
| Item | Description | Function |
|---|---|---|
| A | Emergency Stop Button | Stops all machine motion regardless of position in sequence when pressed. |
| B | Cycle Start Button | Optical Touch button that allows for the operator to begin the sequence in Automatic Mode of Operation. |
ABB Weld Controller
The Controls and Indicators for the ABB Weld Controller are as follows.
| Item | Description | Function |
|---|---|---|
| A | Disconnect Switch | Supplies and Removes power to the applicable weld gun. |
Mig Weld Controller
The Controls and Indicators for the Mig Weld Controller are as follows.
| Item | Description | Function |
|---|---|---|
| A | USB Port | For connecting USB flash drives (such as service dongles and license keys). IMPORTANT! The USB port is not electrically isolated from the welding circuit. Therefore, devices that establish an electrical connection with another device must not be connected to the USB port. |
| B | Adjusting Dial | To select elements, set values and scroll through lists. |
| C | Key Card Reader, Wiring Threading Button, and Gas-Test Button |
Key Card Reader is for locking/unlocking the power source using NFC keys. Wiring Thread Button is used to thread the wire electrode into the torch hosepack with no accompanying flow of gas or current. Gas-Test Button is for setting the required gas flow rate on the gas pressure regulator. After pressing the button, gas flows for 30 seconds. Press the button again to stop the gas flow immediately. |
| D | Main Switch | Switches the main power source On or Off. |
| E | Current Socket | For connecting the grounding cable during MIG/MAG welding. |
ABB IRC5 Robot Controller Control Panel
The Controls and Indicators for the ABB IRC5 Robot Controller Control Panel are as follows.
| Item | Description | Function |
|---|---|---|
| A | Main Power Selector Switch | This is a Selector switch that controls the main power on or main power off. The switch has provisions for placing a padlock to lockout device when in the Off position. |
| B | Emergency Stop (E-Stop) - Optional | If exists, press to immediately stop machine motion. If pressed, turn to release in the direction of the arrows. |
| C | Motors On - Optional | Illuminates when power to the servo motors are switched on and ready for program execution.
|
| D | Mode Select Key Switch - Optional | 2-position Mode key switch to select Automatic or Manual.
Set for Automatic mode for running production. Set to Manual mode for programming and setup - max. Speed is 250mm's / second (600 inches / minute). |
| E | Safety Chain LED's | Displays status and errors on the safety chain. |
| F | USB Connector - Optional | Optional port used to connect an external USB device to the controller. |
| G | Service PC Connection | Used to connect a computer to the controller. |
| H | FlexPendant Connector | The connector must be in manual mode to use. If the system is not shut down when disconnecting the FlexPendant, it will go into an Emergency Stop (E-Stop) state. |
| I | Duty Time Counter - Optional | Optional counter that keeps running time of hours of use. |
| J | Service Outlet | 115/230V 200W Service Power Outlet. |
ABB Robot FlexPendant
The Controls and Indicators for the ABB Robot FlexPendant are as follows.
| Item | Description | Function |
|---|---|---|
| A-D | Programmable Keys | Four (4) user-defined keys that can be configured to set or reset an output (for example open/close gripper) or to activate a system input. |
| E | Select Mechanical Unit | Select the mechanical unit. |
| F | Toggle Motion Mode | Toggle between Re-Orient or Linear Motion Mode. |
| G | Toggle Motion Mode | Select Axis 1-3 or Axis 4-6. |
| H | Toggle Increments | Toggle the size of increments. |
| I | Step Backward Button | This causes the program to execute one instruction backward as the button is pressed. |
| J | Start Button | Start the program execution |
| K | Step Forward Button | This causes the program to execute one instruction forward as the button is pressed. |
| L | Stop Button | Stops the program execution when the button is pressed. |
Dust Collector Control Panel
The Controls and Indicators for the Dust Collector Control Panel are as follows:
| Item | Description | Function |
|---|---|---|
| A | Fire Alarm | Activates the dust collector’s fire suppression system. |
| B | Main Electrical Disconnect Switch | Supplies or removes power from the dust collector unit. |
| C | Emergency Stop Pushbutton | Stops all machine motion regardless of position in sequence when pressed. |
| D | Display Screen | Displays the status and manual controls for the dust collector system. |
| E | Start / Stop Switch | The Stop / Start switch controls the operation of the motor/blower units, in conjunction with the Variable Frequency Drive (VFD) panels. The green start button begins the collection operations while the red stop button stops the dust collector operation. |
Hydraulic Control Panel
The Controls and Indicators for the Hydraulic Control Panel are as follows:
| Item | Description | Function |
|---|---|---|
| A | Main Electrical Disconnect Switch | Supplies or removes power from the hydraulic system. |
| B | Run Pushbutton | Turns on the hydraulic pump and illuminates when pressed. |
| C | On Pushbutton | Turns on the hydraulic system, pumping hydraulic pressure to the piercing unit. |
| D | Off Pushbutton | Turns off the hydraulic system, removing hydraulic pressure to the piercing unit. |
Safety Gate Switch
The Controls and Indicators for the Safety Gate Switch are as follows.
| Item | Description | Function |
|---|---|---|
| A | Request to Enter | Allows for personnel to request access into the cell. When the button has been pressed, the current machine cycle will finish. After the cycle is finished, the safety gate will unlock, allowing for personnel to open the gate and enter the cell. |
| B | Gate Reset | Resets and locks the safety gate. |
| C | Emergency Stop (E-Stop) Button | The Emergency Stop (E-Stop) button will interrupt machine motion in case of an emergency. The activation of the E-Stop will bring the cell to an immediate stop, irrespective of the position in the sequence. |
Manual Welder
The Controls and Indicators for the Lincoln Power Wave C300 Manual Welder are as follows.
| Item | Description | Function |
|---|---|---|
| A | Left/Right Display | Shows wire feed speed or amperage |
| B | Left/Right Knob | Adjusts value in display. |
| C | Main Display | Shows detailed welding and diagnostic information. |
| D | Left/Right Button | Changes the Main Display to show the Weld Mode or Arc Control. |
| E | Main Knob | Changes the values on the Main Display. |
| F | Procedure Button | Selects A or B procedure, or gun control. |
| G | 2-Step/4-Step Button | Toggles between 2-step and 4-step trigger operation. |
| H | Memories Buttons | For selection of common procedures. |
| I | Thermal/Set-Up Indicators | Indicates when machine has thermal fault and when the machine is in set-up mode. |
| J | On/Off Switch | Controls power to the Power Wave C300 Manual Welder. |
