Cell Power Down

Cell Power Down Notation

The following procedure covers the power down procedure regarding the 2V13 Sub Floor Cross Member Cell. This procedure assumes that the 2V13 Sub Floor Cross Member Cell is currently cycling in Automatic mode of operation.

Allow only personnel with appropriate training and experience to operate or service the equipment. The use or untrained or inexperienced personnel to operate or service the equipment can result in injury, including death, to themselves and others, and/or damage to the equipment.

Main Operator Panel (MOP)

  • Place the two-position selector switch into the "MAN" position.
MOP with Control Panel

Main Operator Panel (MOP) - Cycle Stop

  • From the Main Operator Panel (MOP) Panel, press the "Menu" button. This will redirect users to the Operating Mode Screen.
  • From the Operating Mode Screen, press the "Cycle Stop" function button. The equipment within the cell will finish its current cycle and all station equipment will return to the Home position.
Menu Button in Navigation Bar
Operating Mode set to Cycle Hold

Step 3: Water System

  • Place the Plant Water In Ball Valve to the "CLOSE" position.
  • Place the To Header Ball Valve to the "CLOSE" position.
  • Place the From Header Ball Valve to the "CLOSE" position.
  • Place the Plant Water Out Ball Valve to the "CLOSE" position.
  • On each ABB Weld Controller, place the To Header and From Header Ball Valves to the "CLOSE" position.
Main Water Ball Valves
ABB Weld Controller Water Ball Valves

Step 4: Ancillary Air

  • At the Station Level Air Distribution Panels (or Ancillary Air Panels) Place the Safety Lockout Valve to the "CLOSE" position.
    • On the pressure regulator or digital pressure switch, verify the incoming air is set to zero (0).
    • Ancillary air panels are located at many locations, including tooling and robots.
Ancillary Air Lockout
Robot Air Lockout

Step 5: Main Air Distribution Panel

  • At the Main Air Distribution Panel, rotate the safety lockout valve to the "CLOSE" position.
  • On the pressure regulator unit, verify there is a zero (0) reading on the pressure regulator unit.
Main Air Distribution Panel

Step 6: Hydraulic Tank

At the Hydraulic Tank:

  • Press the Off pushbutton.
  • Place the Supply to Pump Ball Valve in the "CLOSE" position.
  • Place the Pressure Shut-Off Ball Valve in the "CLOSE" position.
  • Place the disconnect switch in the "OFF" position.
  • Verify that there is no pressure at the pressure gauge.
Hydraulic Tank Control Panel
Hydraulic Tank Disconnect Switch
Pressure Shut-Off Ball Valve
Supply to Pump Ball Valve

Step 7: Dust Collector

  • Place the disconnect in the "OFF" position.
  • Place the ON/OFF button in the "OFF" position.
  • Press the Emergency Stop (E-Stop) button.
Dust Collector Controls

Step 8: Mig Weld Controllers

  • At each Mig Weld Controller, place the Main Switch to the "OFF" position.
Mig Weld Controller

Step 9: Mig Welder Disconnect

  • Place the two (2) Mig Welder Disconnect Switches to the "OFF" position.
Mig Welder Controller Disconnect Switches

Step 10: ABB Weld Controller

  • At each ABB Weld Controller, rotate the disconnect switch to the "OFF" position.
ABB Weld Controller

Step 11: ABB IRC5 Robot Controller Single Cabinet

  • At each ABB IRC5 Robot Controller, Rotate the Main Power Selector Switch to the "OFF" position.
ABB IRC5 Robot Controller Control Panel

Step 12: Weiss Variable Frequency Drive Controller

  • Power down all Weiss Variable Frequency Drive Controllers (VFD) by placing the electrical disconnect switch to the "OFF" position.
Weiss VFD Electrical Disconnect Switch

Step 13: Power Distribution Panel (PDP) Uninterrupted Circuits (E2)

  • If control power needs to be shut off, open the Power Distribution Panel (PDP) door.
  • Rotate the uninterrupted power rotary switch to the "OFF" position.
PLC Lighting Rotary Disconnect Switch (E2)

Step 14: Power Distribution Panel (PDP)

  • At the Power Distribution Panel (PDP), place the Main Electrical Disconnect switch to the "OFF" position.
Main Electrical Disconnect Switch

Step 15: Brauer Systemtechnik Cap Changers

  • At each Brauer Systemtechnik Cap Changer, rotate the disconnect switch to the "OFF" position.
Brauer Systemtechnik Cap Changer Disconnect Switch

Step 16: ABB Tip Dresser

  • At each ABB Tip Dresser, place the rotary disconnect to the "OFF" position.
ABB Tip Dresser Disconnect Switch

Step 17: Pedestal Weld Stands

  • At each Pedestal Weld Stand, rotate the black disconnect switch to the "OFF" position on the Festo Panel.
  • At each Pedestal Weld Stand, rotate the E1 ABB disconnect switch to the "OFF" position.
Pedestal Weld Stand Disconnect Switches