2V08 Sideskin Roof Outer

Cell Power Down

Cell Power Down Notation

The following procedure covers the power down procedure regarding the 2V08 Sideskin Roof Outer Cell. This procedure assumes that the 2V08 Sideskin Roof Outer Cell is currently cycling in Automatic mode of operation.

Allow only personnel with appropriate training and experience to operate or service the equipment. The use or untrained or inexperienced personnel to operate or service the equipment can result in injury, including death, to themselves and others, and/or damage to the equipment.

Step 1: Main Operator Panel (MOP)

Place the two-position selector switch into the "MAN" position.

Step 2: Main Operator Panel (MOP) - Cycle Stop

From the MOP Panel, press the "Menu" button. This will redirect users to the Operating Mode Screen.
From the Operating Mode Screen, press the "Cycle Stop" function button. The equipment within the cell will finish its current cycle and all station equipment will return to the Home position.

Step 3: Water System

Place the Plant Water In Ball Valve to the "CLOSED" position.
Place the To Header Ball Valve to the "CLOSED" position.
Place the From Header Ball Valve to the "CLOSED" position.
Place the Plant Water Out Ball Valve to the "CLOSED" position.
On each ABB Weld Controller, place the To Header and From Header Ball Valves to the "CLOSED" position.

Step 4: Ancillary Air

At the Station Level Air Distribution Panels (or Ancillary Air Panels) Place the Safety Lockout Valve to the "CLOSED" position.
- On the pressure regulator or digital pressure switch, verify the incoming air is set to zero (0).
- Ancillary air panels are located at many locations, including turntables, robots, laser booth, and the ABB Drum Media Supply Systems.
At the Laser Cutting Booth Adsorption Dryer, make sure the ball valve is placed in the "CLOSED" position.

Step 5: Main Air Distribution Panel

At the Main Air Distribution Panel, rotate the safety lockout valve to the "CLOSED" position.
On the pressure regulator unit, verify there is a zero (0) reading on the pressure regulator unit.

Step 6: ABB Dual Drum Media Supply Systems and Controllers

At each ABB Media Supply System and Controller, ensure that controller is placed into the "OFF" position (turn to the middle) on the Key Switch.
Press the "Emergency Stop" (E-Stop) button.

Step 7: ABB Integrated Dispensing Connector (IDC)

Place both the Main rotary disconnect and Heat rotary disconnect in the "OFF" position.

Step 8: ABB Transformer Neutral Panel

Place the Main Switch rotary disconnect in the "OFF" position.

Step 9: Atlas Copco Sealer Controller

Place the Main Switch rotary disconnect in the "OFF" position.

Step 10: Dust Collector

Place the disconnect in the "OFF" position.
Place the On/Off button in the "OFF" position.
Press the "Emergency Stop" (E-Stop) button.

Step 11: Date Scribe Controller

Place the On/Off switch in the "OFF" (0) position.

Step 12: Laser booth Adsorption Dryer

Place the On/Off switch in the "OFF" (0) position.

Step 13: Laser Booth Variable Frequency Drive (VFD) Panel

Press the "Stop/Reset" button.
Press the "Emergency Stop" (E-Stop) button.

Step 14: Laser Booth Chiller Water

Place the Main Supply Return Ball Valve in the "CLOSED" position.
Place the Main Supply Ball Valve in the "CLOSED" position.
Place the Optical Supply Ball Valve in the "CLOSED" position.
Place the Optical Return Ball Valve in the "CLOSED" position.
Place the Optical Drain Ball Valve in the "OPEN" position.
Place the Main Drain Ball Valve in the "OPEN" position.

Step 15: Laser Booth Chiller

Rotate the Laser Booth Chiller disconnect switch in the "OFF" position.

Step 16: Laser Booth Resonator

Press the Emergency Stop (E-Stop) button.
Power down by placing the main power disconnect switch to the "OFF" position.
Ensure the power key switch is set to remote so the control of the laser module will be powered up/down at the system level.
Ensure the service mode key switch is set to the "ON"; position. The red service light should be on.
If the laser requires service in a high humidity environment, it is necessary to leave the cooling water off during this period. Upon completion of service, and doors/panels been closed/installed, follow the instructions listed in bullet point 2.

Step 17: Laser Mech Control Panel

At the Laser Booth, rotate the selector switch to the "OFF" position on the Laser Mech Control Panel.

Step 18: ABB Weld Controller

At each ABB Weld Controller, rotate the disconnect switch to the "OFF" position.

ABB Weld Controller

Step 19: ABB IRC5 Robot Controller Single Cabinet

At each ABB IRC5 Robot Controller, rotate the Main Power Selector Switch to the "OFF" position.

Step 20: Weiss Variable Frequency Drive Controller

Power down all Weiss Variable Frequency Drive Controllers (VFD) by placing the electrical disconnect switch to the "OFF" position.

Step 21: Power Distribution Panel (PDP)

At the Power Distribution Panel (PDP), place the Main Electrical Disconnect switch to the "OFF" position.

Step 22: Power Distribution Panel (PDP) Uninterrupted Circuits (E2)

If control power needs to be shut off, open the PDP door.
Rotate the uninterrupted power rotary switch to the "OFF" position.

Step 23: Safety Lockout Pins

If doing any maintenance, place the Safety Lockout Pins in place.

Step 24: Pedestal Sealer Stand

At each Pedestal Sealer Stand, place the Oil Switch in the "OFF" position.

Step 25: Brauer Systemtechnik Cap Changers

At each Brauer Systemtechnik Cap Changer, rotate the disconnect switch to the "OFF" position.

Step 26: ABB Tip Dresser

At each ABB Tip Dresser, place the rotary disconnect to the "OFF" position.